This is an erosive manufacturing process. Electropolishing removes metal from surfaces. This is done without any mechanical or thermal stress! Burrs in the micro area are removed in order to remove micro roughness, but the shape in the macro area is not changed.
The parts must be thoroughly cleaned before being treated. All layers of paint, grease and scale must be removed to create the perfect base for electropolishing!
An electropolishing system consists of a heatable immersion bath, electrical fittings and a cooling unit. A polishing basin filled with a highly concentrated acid mixture is important. The composition of the acid mixture is adapted to the material, so there is no single mixture that can be used for all parts.
The part to be processed is attached to a rack made of bronze, copper or titanium. The rack is then connected to the positive pole of a direct current source and immersed in the electrolyte bath. When the direct current is switched on, the electrolytic liquid acts as a conductor. The effect of the current causes the smallest particles on the surface to dissolve. As a result, the processed part is given a bright, shiny surface, and its corners and edges are finely deburred.
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